Highvoltage Kapton Wire Advances Vacuum Environment Tech

In the demanding world of vacuum environments, conventional electrical wiring often fails to meet the rigorous requirements of high-voltage power transmission. Standard conductors struggle to withstand extreme conditions, where even minor interruptions can jeopardize expensive experiments and critical operations.

The solution lies in specialized Kapton-insulated wiring systems, engineered specifically for high-vacuum and ultra-high-vacuum applications. These advanced cables, developed by industry leaders, can withstand vacuum levels up to 1×10 ^-10 Torr and endure baking temperatures reaching 250°C.

Kapton® insulation offers exceptional thermal stability, radiation resistance, and chemical durability, making it indispensable for scientific instruments and industrial equipment operating in vacuum conditions.

The product line includes two primary high-voltage cable options:

• 26 AWG Kapton-insulated High-Voltage Cable: Rated for 3kVAC/10kVDC applications, available in 15-foot lengths with customizable options.
• 20 AWG Kapton-insulated High-Voltage Cable: Designed for more demanding 10kVAC/30kVDC requirements, also offered in 15-foot base lengths with extension options.

While Kapton insulation provides superior performance, its durability presents unique challenges during installation. Standard wire strippers often prove inadequate, potentially damaging conductors or compromising insulation integrity.

Specialized stripping tools have been developed to address these challenges:

• Universal Kapton Strippers: Available in 10-22 AWG and 16-26 AWG configurations for broad compatibility
• Custom Kapton Strippers: Including specialized 24-30 AWG models with enhanced gripping mechanisms for delicate operations
• Precision Kapton Strippers: Engineered for ultra-fine wiring in 0.25-0.80mm (20-30 AWG) and 0.12-0.40mm (26-36 AWG) ranges

These specialized wiring systems serve vital roles in numerous advanced technologies:

• Vacuum deposition systems
• Ion implantation equipment
• Electron beam welding machines
• Mass spectrometry instruments
• Scanning and transmission electron microscopes

The combination of robust Kapton-insulated cabling and precision stripping tools provides reliable power transmission solutions for the most challenging vacuum environments, ensuring operational stability and experimental accuracy.